EGR Cooler Kit

Features:

• Fits 2008–2010 Ford F250/F350 trucks
• Designed for 6.4L Powerstroke engines
• Direct replacement for factory EGR cooler
• Improved internal stainless steel tubing
• Reduces clogging and flow restrictions
• Includes EGR cooler and required gaskets
• Looks and fits like OEM part
• Helps prevent common EGR cooler failures
• Made with high-quality, durable materials
• 50-State Legal with CARB EO# D-721
• Reliable upgrade for daily or heavy-duty use

Say Goodbye to Factory EGR Headaches

If you own a 2008–2010 Ford F250 or F350 with the 6.4L Powerstroke, you’ve probably heard about—or experienced—issues with the factory EGR cooler. Clogging, leaks, and performance problems are all too common. That’s exactly why Sinister Diesel developed the SD-EGRC-6.4-Kit EGR Cooler Kit. This direct-replacement unit is built to look and fit just like the stock version, but it’s what’s inside that makes all the difference. Instead of the failure-prone internal core found in the factory part, Sinister replaced it with durable stainless steel tubing that improves gas flow and helps eliminate the common clogging issues. It gives you a clean, bolt-on upgrade without sacrificing the original appearance under the hood.

Built to Perform, Engineered to Last

This kit includes not just the cooler, but also the necessary gaskets for a complete, sealed install. It’s a smart choice whether you're doing preventative maintenance, chasing a performance build, or just tired of replacing failed factory parts. The stainless steel internals hold up far better under heat and pressure, making it a reliable solution for trucks that see hard use, heavy loads, or long miles. Even better, this EGR cooler is 50-state legal under CARB EO# D-721, so you won’t run into compliance issues no matter where you drive. With solid engineering and long-term peace of mind baked in, this kit brings both reliability and simplicity back to your Powerstroke’s EGR system.

Fits: 2008, 2009, 2010 Ford F250/F350 6.4L Powerstroke