SKU: MBRS6216409

4 Inch Turbo Back Single Side Exit T409 Stainless

6 in stock and ready for shipping
Confirmed fitment below
YEARS
2003-2005
MAKE / MODEL
Ford / Excursion
SERIES
ENGINE
6.0L Powerstroke
Sale price
$899.99
Regular price
$1,111.75
SAVE $211.76
or
American Express
Apple Pay
Diners Club
Discover
Google Pay
Mastercard
PayPal
Shop Pay
Visa
Free Shipping
ORDERS $70+
Easy Returns
HASSLE-FREE
Earn Rewards
ALLIGATOR POINTS
Not sure this fits your build?
Our diesel experts know these trucks. Call or chat before you buy.
1-208-719-7400

WARNING: Cancer and Reproductive Harm -www.p65warnings.ca.gov

PRODUCT DETAIL

Key Features & Description

Features:

  • Fits 2003–2005 Ford Excursion 6.0L Powerstroke
  • 4-inch mandrel-bent T409 stainless steel tubing
  • Turbo back system maximizes exhaust flow
  • Retains factory catalytic converter for compliance
  • Boosts horsepower and torque under load
  • Reduces exhaust gas temperatures efficiently
  • Deep, aggressive MBRP performance exhaust tone
  • Corrosion-resistant T409 stainless steel construction
  • Single side exit for factory-style appearance
  • Fully sealed to prevent rust at connection points
  • Designed for towing and heavy-duty performance
  • Includes hardware for easy bolt-on installation

Bring Out The Power Your Excursion Was Built For

If your 2003–2005 Ford Excursion 6.0L feels like it’s been running quiet and mild for too long, the MBRP S6216409 Turbo Back Exhaust System is your opportunity to wake it up. This setup delivers the kind of raw diesel tone and throttle response that makes your SUV feel more alive with every press of the pedal. Whether you're hauling a camper or just want more punch for your daily drive, this exhaust brings it all together, sound, performance, and presence. It keeps your factory catalytic converter in place, making it a practical upgrade for drivers who want more without giving up on emissions components. You’ll hear a deeper, cleaner exhaust note and feel smoother power through the midrange where it matters most. On top of that, it adds a sharp, aggressive edge to your Excursion’s personality without overwhelming the cabin. For diesel owners who want something that works hard and sounds great doing it, this system checks every box.

Engineered For Cooler Temps And Consistent Performance

The MBRP S6216409 system features a full turbo back layout, replacing everything from the turbo outlet to the tailpipe with high-flow 4-inch mandrel-bent T409 stainless steel tubing. This design significantly reduces restriction and backpressure, helping your 6.0L Powerstroke expel hot exhaust gases more efficiently, which in turn lowers exhaust gas temperatures under load. Retaining the factory catalytic converter, this system stays within compliance for many states while still providing measurable performance gains in horsepower and torque. T409 stainless steel construction adds solid corrosion resistance, especially in wet or snowy climates, while fully sealed connections help prevent rust-through at the joints. The single side exit maintains the stock routing, offering a clean, OEM-like finish that fits well with factory components. Installation is straightforward with included clamps and hardware, bolting directly to factory hangers without cutting or welding. It’s a reliable and well-balanced upgrade designed to deliver long-term benefits for everyday driving, towing, or weekend adventures.

Fits: 2003, 2004, 2005 Ford Excursion 6.0L | Retains Factory Catalytic Converter

Notes:

  • Fits 2003–2005 Ford Excursion 6.0L Powerstroke models
  • Turbo back design replaces entire factory exhaust system
  • Retains factory catalytic converter for emissions compliance
  • Constructed from T409 stainless steel for solid corrosion resistance
  • Delivers aggressive exhaust tone tuned for diesel engines
  • Reduces exhaust gas temperatures for better towing performance
  • Not legal for highway use in CARB-regulated states
  • Fully sealed construction prevents rust at common failure points
  • Uses OEM-style hangers for a true bolt-on installation
  • Includes clamps and all necessary installation hardware
  • Recommended for off-road, towing, or performance applications
  • Backed by MBRP’s Limited Warranty on T409 stainless systems

FITMENT GUIDE

Exact Fitment — Verify Your Year

Year RangesYears
Make
Model
Series
Engine
2003-2005
Ford
Excursion
6.0L Powerstroke

CUSTOMER REVIEWS

What Buyers Say

Call a Diesel Expert, we'll find the right fit for your build

Not sure this part is right for your truck? Our team knows these platforms inside out. No hold music, no scripts.

Chat with Us