Intake Manifold & EGR Gasket Kit

Features:

• Fits 2003–2007 Ford F250/F350 6.0L Powerstroke
• Compatible with Ford Excursion 6.0L diesel engines
• Ideal for intake manifold and EGR service
• Prevents leaks and power loss after reassembly
• Includes intake gaskets and EGR gaskets
• Comes with EGR o-ring and water outlet hose
• Turbo bolt included for proper reinstallation
• Ensures complete, leak-free seal on rework
• Recommended when removing EGR or intake system
• Reduces risk of repeat repairs or failures
• Built for diesel-specific sealing requirements
• Covers all critical gaskets in one convenient kit

Stop Leaks Before They Start With This All In One Gasket Kit

When you're diving into an intake or EGR job on your 6.0L Powerstroke, you already know it’s not the kind of work you want to do twice. That’s why the Sinister SD-IGK-FORD-03 Intake Manifold & EGR Gasket Kit is a smart move the first time around. It includes all the critical gaskets and hardware you’ll need, so you don’t get halfway through the job and realize you’re missing something. Whether you're replacing an EGR cooler, pulling the intake manifold, or addressing a stubborn leak, this kit ensures your reinstall goes back together tight, clean, and leak-free. No more power loss from poorly sealed connections or annoying repeat repairs just because a gasket gave out. Plus, it’s designed specifically for 2003–2007 Ford F-250, F-350, and Excursion models with the 6.0L diesel, so fitment is exactly what you need. It’s a small investment that saves you from a big headache down the road.

Complete Gasket Coverage For EGR And Intake Service Jobs

The Sinister SD-IGK-FORD-03 Intake Manifold & EGR Gasket Kit is a comprehensive solution for performing service work on the intake or EGR system of your 2003–2007 Ford 6.0L Powerstroke engine. This kit includes intake manifold gaskets, an EGR gasket and o-ring, a water outlet connection hose, and a replacement turbo bolt, all of which are components commonly removed during cooler, valve, or manifold servicing. Each piece is engineered for direct fitment on F-250, F-350, and Excursion models, ensuring precise sealing and reliable performance during reinstallation. Replacing these parts during service is highly recommended to avoid sealing issues that could lead to performance loss, system leaks, or the need to reopen the job later. The included turbo bolt makes reassembly easier and ensures torque integrity, especially in higher-mileage vehicles where hardware fatigue is common. With diesel-specific sealing materials and a layout built around factory design specs, this kit eliminates the guesswork from routine and advanced service work. It’s built to help you get the job done right the first time.

Fits: 2003, 2004, 2005, 2006, 2007 Ford F250/F350 6.0L Powerstroke

Notes:

• Designed for 2003–2007 Ford F-250, F-350, and Excursion with 6.0L Powerstroke diesel
• Ideal for use during EGR cooler, EGR valve, or intake manifold service
• Replacing gaskets during service is essential to prevent leaks
• Kit helps avoid power loss caused by improper sealing
• Includes all necessary gaskets and hardware for reinstallation
• Prevents the need to redo labor-intensive repairs
• Includes turbo bolt and water outlet hose for convenience
• Ensures a proper seal for long-term engine performance