EGR Solutions

EGR Solutions

Exhaust Gas Recirculation (EGR) systems were implemented to keep up on the most current emission laws. EGR systems typically have issues at one point or another in its lifetime such as being clogged with soot, performance issues, or cracked cooler body. Alligator Performance offers a few different solution methods such an aftermarket cooler replacements. Aftermarket coolers can help prevent some of these issues while continuing to stay current on emission standards.  If you have any questions, and would like to speak with one of our professional technician’s, please do not hesitate to contact us at 208.292.4401 or email us at We have The Power to Feed Your Diesel!


  1. BD 1090202 EGR Cooler with Square Tube | 04-07 Ford 6.0L Powerstroke

    BD 1090202 EGR Cooler with Square Tube | 04-07 Ford 6.0L Powerstroke




    • Uses Water Deflectors To Increase Turbulence To Coolant Flow 
    • Exchange Units Are Pressure Tested 
    • No Performance Tuner Required Will Not Throw Codes 
    • 5-Year Warranty
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  2. BD Diesel 1090201 Heavy Duty EGR Cooler Replacement for 2003-2004 Ford 6.0L Powerstroke

    BD 1090201 Round Tube EGR Cooler Replacement | 03-04 Ford 6.0L Powerstroke

    Starting at $375.00



    • Direct OEM replacement
    • TIG welded 304 stainless tubes
    • Includes 1900204 gasket set
    • Pressure tested to ensure quality
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